UPVC Window Resealing Guide

UPVC Window Resealing Guide

Everything you need to know about maintaining your UPVC windows

January 20, 202410 min read

UPVC windows are renowned for their durability and low maintenance, but even the best windows require periodic resealing to maintain their performance. Proper sealing prevents drafts, water ingress, and energy loss while extending the life of your windows. This comprehensive guide covers everything you need to know about UPVC window resealing.

Table of Contents

Why UPVC Windows Need Resealing

UPVC windows rely on sealant to create weathertight barriers between the frame and the wall, as well as around the glass units. Over time, several factors cause sealant to deteriorate:

UV Exposure

Sunlight breaks down sealant compounds, causing cracking, shrinkage, and loss of adhesion over time.

Temperature Fluctuations

Expansion and contraction from temperature changes stress the sealant, leading to gaps and cracks.

Moisture Exposure

Constant exposure to rain and humidity degrades sealant, particularly lower-quality products.

Natural Aging

Even quality sealant has a finite lifespan, typically 10-20 years depending on conditions and product quality.

Consequences of Failed Sealant

  • Water ingress: Leads to damp, mould, and structural damage
  • Drafts: Increases heating costs and reduces comfort
  • Condensation: Moisture buildup between panes or on frames
  • Energy loss: Reduced thermal efficiency increases bills
  • Frame damage: Water penetration can damage UPVC and surrounding walls

Key Takeaway

UPVC window sealant deteriorates naturally over 10-20 years due to UV exposure, temperature changes, and moisture. Failed sealant causes water damage, drafts, and increased energy costs, making regular inspection and timely resealing essential.

Signs Your Windows Need Resealing

Regular inspection helps catch problems early. Look for these warning signs:

Visual Signs

  • Cracks or gaps in the sealant
  • Sealant pulling away from frame or wall
  • Discoloration or yellowing
  • Visible mould or mildew growth
  • Crumbling or flaking sealant
  • Hardened, inflexible sealant

Performance Issues

  • Drafts around window frames
  • Water leaks during rain
  • Condensation between glass panes
  • Increased outside noise
  • Higher heating bills
  • Cold spots near windows

Touch Test

  • Sealant feels hard and brittle (should be slightly flexible)
  • Sealant feels sticky or tacky (sign of breakdown)
  • Pieces come away when touched
  • Surface feels rough or degraded

When to Act

Immediate action required if you notice:

  • Active water leaks
  • Large gaps or missing sections of sealant
  • Visible mould growth
  • Significant drafts

Plan resealing within 3-6 months if you see:

  • Minor cracks or shrinkage
  • Discoloration
  • Slight pulling away from surfaces
  • Hardening of sealant

Key Takeaway

Inspect your UPVC window sealant annually for cracks, gaps, discoloration, and performance issues like drafts or leaks. Address active problems immediately and don't hesitate to call professionals for complex jobs or when DIY results are unsatisfactory.

Enjoying this article?

Get more expert sealant tips delivered to your inbox monthly.

Choosing the Right Sealant for UPVC Windows

Not all sealants are suitable for UPVC windows. The right choice ensures longevity and performance:

Recommended Sealant Types

Neutral Cure Silicone (Best Choice)

The professional standard for UPVC windows, offering optimal performance:

  • Excellent adhesion to UPVC, glass, and masonry
  • Won't corrode or damage UPVC frames
  • Highly flexible to accommodate movement
  • UV and weather resistant
  • Long lifespan (15-20 years)
  • No corrosive byproducts during curing

Recommended brands: Dow Corning 791, Soudal Silirub 2, Everbuild 825

Hybrid Polymer Sealants (Alternative)

Modern alternative with some advantages:

  • Paintable surface (if needed)
  • No shrinkage
  • Good adhesion and flexibility
  • UV resistant
  • Can be more expensive

Recommended brands: Soudal Fix All, CT1, Everbuild Stixall

Avoid These for UPVC Windows

  • Acetoxy cure silicone: Can damage UPVC and produce corrosive acetic acid
  • Acrylic sealant: Not flexible enough, poor weather resistance
  • Cheap "general purpose" sealants: Short lifespan and poor performance

Colour Selection

  • White: Standard for white UPVC frames, most common choice
  • Clear: For glass-to-frame seals, less visible
  • Brown: For brown or woodgrain UPVC frames
  • Grey: For grey UPVC or modern aesthetics

Key Takeaway

Always use neutral cure silicone or hybrid polymer sealants for UPVC windows. Never use acetoxy cure silicone or acrylic sealants, as they can damage frames or fail prematurely. Match the colour to your frame for best appearance.

Enjoying this article?

Get more expert sealant tips delivered to your inbox monthly.

Preparation and Tools Required

Proper preparation is crucial for successful resealing. Here's what you'll need:

Essential Tools

Removal Tools

  • Sealant remover tool or utility knife
  • Scraper or putty knife
  • Wire brush (for stubborn residue)

Application Tools

  • Sealant gun (skeleton or cartridge type)
  • Sealant smoothing tool or profiler
  • Masking tape (low-tack)

Cleaning Supplies

  • Methylated spirits or isopropyl alcohol
  • Lint-free cloths
  • UPVC cleaner (optional)

Safety Equipment

  • Protective gloves
  • Safety glasses
  • Dust mask (for removal work)

Materials Needed

  • Neutral cure silicone sealant2-4 cartridges (per window)
  • Sealant remover (optional)1 bottle
  • Methylated spirits500ml
  • Masking tape1-2 rolls

Estimated total cost: £40-70 for materials and tools

Weather Considerations

Ideal conditions for resealing:

  • Dry weather (no rain forecast for 24 hours)
  • Temperature between 5°C and 25°C
  • Low humidity (below 80%)
  • Calm conditions (minimal wind)
  • Surfaces completely dry

Avoid resealing in freezing conditions, direct hot sunlight, or when rain is expected.

Key Takeaway

Successful resealing requires proper tools (removal tools, sealant gun, cleaning supplies), quality materials (neutral cure silicone), and ideal weather conditions (dry, 5-25°C, low humidity). Budget £40-70 for a DIY job.

Step-by-Step Resealing Process

Follow this professional process for best results:

1

Remove Old Sealant

  • • Use a sealant remover tool or sharp utility knife to cut along both edges of the old sealant
  • • Carefully peel away the old sealant in strips
  • • Use a scraper to remove stubborn residue
  • • Apply sealant remover chemical if needed (follow product instructions)
  • • Ensure all old sealant is completely removed

Tip: Take your time with removal – it's the most important step. Any remaining old sealant will prevent proper adhesion.

2

Clean Surfaces Thoroughly

  • • Wipe surfaces with methylated spirits on a lint-free cloth
  • • Remove all dust, dirt, grease, and residue
  • • Clean both the UPVC frame and the wall/glass surfaces
  • • Allow surfaces to dry completely (at least 30 minutes)
  • • Check for any remaining contamination

Tip: Clean surfaces are essential for good adhesion. Don't skip this step or rush it.

3

Apply Masking Tape

  • • Apply low-tack masking tape along both sides of the joint
  • • Leave a gap of 3-5mm for the sealant bead
  • • Ensure tape is straight and pressed down firmly
  • • Tape helps create clean, professional lines

Tip: This step is optional but highly recommended for neat results, especially for beginners.

4

Apply New Sealant

  • • Cut the sealant nozzle at a 45-degree angle (5-6mm opening)
  • • Load cartridge into sealant gun
  • • Hold gun at 45-degree angle to the joint
  • • Apply steady, continuous bead of sealant
  • • Move at consistent speed to maintain even bead
  • • Slightly overfill the joint

Tip: Practice on cardboard first if you're new to using a sealant gun. Maintain steady pressure and speed.

5

Tool and Smooth

  • • Immediately tool the sealant with a smoothing tool or wet finger
  • • Draw tool along joint in one smooth motion
  • • Apply light, even pressure
  • • Wipe excess sealant from tool regularly
  • • Create a neat, concave profile

Tip: Work quickly – silicone starts to skin over within minutes. Keep a bowl of soapy water nearby for wetting your finger or tool.

6

Remove Masking Tape

  • • Remove masking tape immediately after tooling
  • • Pull tape away at 45-degree angle
  • • Remove before sealant skins over (within 5-10 minutes)
  • • Don't touch the sealant bead

Tip: If you wait too long, the tape will pull the sealant away with it.

7

Allow to Cure

  • • Leave sealant undisturbed for 24 hours minimum
  • • Avoid touching or testing the sealant
  • • Keep windows closed during initial cure
  • • Protect from rain if exterior work
  • • Full cure takes 7 days for most silicones

Tip: Patience is key. Disturbing the sealant during curing can compromise the seal.

Common Mistakes to Avoid

Not removing all old sealant

Insufficient surface cleaning

Applying to wet surfaces

Using wrong type of sealant

Inconsistent bead application

Not tooling immediately

Removing tape too late

Disturbing during cure time

Key Takeaway

Success depends on thorough old sealant removal, meticulous surface cleaning, steady application technique, immediate tooling, and proper cure time. Take your time with each step – rushing leads to poor results and premature failure.

Maintenance and Prevention

Proper maintenance extends the life of your window sealant and prevents problems:

Regular Maintenance Schedule

Monthly
  • Visual inspection for obvious damage
  • Wipe down sealant with damp cloth
  • Check for water stains or leaks
Quarterly
  • Detailed inspection of all sealant
  • Clean with UPVC cleaner
  • Check for early signs of deterioration
Annually
  • Comprehensive inspection of all windows
  • Test for drafts and water tightness
  • Plan any necessary resealing work

Cleaning Best Practices

Do:

  • Use mild soap and water for regular cleaning
  • Wipe gently with soft cloth
  • Dry thoroughly after cleaning
  • Use UPVC-specific cleaners when needed

Don't:

  • Use abrasive cleaners or scouring pads
  • Apply solvent-based cleaners
  • Use high-pressure washers directly on sealant
  • Scrub aggressively

Preventive Measures

  • Ensure good ventilation: Reduces condensation and moisture exposure
  • Address leaks promptly: Don't let small problems become big ones
  • Maintain drainage: Keep weep holes clear to prevent water buildup
  • Trim vegetation: Keep plants away from windows to reduce moisture
  • Use quality products: Invest in professional-grade sealants

When to Call a Professional

Consider professional help if:

  • You have multiple windows requiring resealing
  • Windows are difficult to access (upper floors, awkward positions)
  • You lack confidence in DIY skills
  • Previous DIY attempts have failed
  • You discover structural issues during inspection
  • Time constraints make DIY impractical
  • You want guaranteed, long-lasting results

Key Takeaway

Regular inspection (monthly visual checks, quarterly detailed inspections, annual comprehensive reviews) and gentle cleaning extend sealant life. Address problems early and don't hesitate to call professionals for complex jobs or when DIY results are unsatisfactory.

Professional UPVC Window Resealing

While DIY resealing is possible, professional service ensures perfect results with guaranteed workmanship. Our experienced team uses premium materials and proven techniques to deliver long-lasting window seals across Greater Manchester. Save time, avoid hassle, and get it right first time.

Professional Window Resealing Services

Stop draughts and water ingress with expert uPVC window resealing. Our team delivers weatherproof results with long-lasting guarantees.

You Might Also Enjoy

Share this article
Talk with Us